How a Copper Water Dispenser Is Made in Moradabad
A finished copper water dispenser appears simple: a wide vessel, lid, and tap. In reality, its durability and leak-proof performance depend on a precise 10-stage craft process.
1. From Copper Sheet to Circular Blank
The manufacturing process begins with certified electrolytic copper sheet. The sheet is measured, sheared, and cut into a circular blank sized specifically for the target capacity (e.g. 5, 8, 12, or 16 Litres).
2. Forming the Body on the Lathe
The circular blank is centered on a spinning lathe chuck. An experienced metal-spinner uses manual steel forming levers to raise and shape the spinning disk into the rounded profile of a traditional Indian matka.
3. Hand-Hammering for Structural Rigidity
Hammer-finished dispensers are transferred to an artisan anvil. Systematic manual hammer blows create faceted indentations across the entire circumference. This cold-working process tightens the crystalline lattice of the copper, providing work-hardened strength to resist dents when filled with heavy water.
4. Fitting and Threading the Tap
A dispenser's functionality hinges on its tap. The aperture is punched, calibrated, and reinforced with a heavy brass thread. Pure brass quarter-turn taps are fitted with food-grade silicone washers to prevent leaks.
5. Multi-Hour Pressure Leak Check
Before buffing and packaging, every dispenser is filled with water for a comprehensive leak test. Seals, threads, and seams are inspected under hydrostatic pressure.
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